The U.S. Department of Energy’s National Nuclear Security Administration (NNSA) has just made a big announcement: they’ve finished building a key part of the W87-1 nuclear warhead, something called a “plutonium pit.” This pit is a radioactive core that acts as the first-stage trigger to start the explosion in a thermonuclear bomb, a devastatingly powerful type of nuclear weapon. While this may sound like a technical achievement, it’s only the first step in a much larger and more complicated process to modernize America’s nuclear arsenal. And it’s not without major hurdles.

What is a Plutonium Pit, and Why Does it Matter?
A plutonium pit is at the heart of a nuclear warhead’s explosion. It’s a hollow core made from plutonium-239, a radioactive element. When the bomb is set off, the pit undergoes a chain reaction that leads to a massive explosion—first through fission, and then through a fusion reaction involving hydrogen gas. These reactions release an enormous amount of energy, resulting in a nuclear blast. In other words, without a plutonium pit, a modern nuclear bomb wouldn’t work.

The W87-1 warhead, which will eventually replace the older W78 warhead, needs these new pits to function. The W78, which dates back to 1979, is one of the oldest nuclear warheads in the U.S. arsenal and hasn’t seen a major upgrade in decades. So, building new plutonium pits is essential for keeping America’s nuclear weapons up to date.
A New Weapon for a New Missile
The W87-1 warheads will eventually sit on top of a new generation of intercontinental ballistic missiles (ICBMs) called Sentinels, which will replace the aging Minuteman III missiles currently in use. These missiles are designed to be launched from underground silos and are meant to reach targets on the other side of the world in under an hour.

After eight years of development, the first fully certified plutonium pit for the future W87-1 warhead has been produced. https://t.co/Dx12UoP7Yz
— Hans Kristensen (also on Bluesky) (@nukestrat) October 2, 2024
W87-1 will replace W78 and be one of two warheads (with W87-0; image), on the future Sentinel ICBM. https://t.co/zi3jcLyy9p pic.twitter.com/H8bhxWB3zM
The Minuteman III missiles have been in use since the 1970s, and just like the warheads, they need to be upgraded. The Sentinel missile program is supposed to keep the U.S. ahead in the nuclear arms race, but it’s facing a mountain of problems, from ballooning costs to delayed timelines. The project is now expected to cost nearly $141 billion, almost double the original estimate, and could take years longer than planned. Much of this cost is not even for the missiles themselves, but for the upgrades needed for missile silos and other infrastructure.

Why It’s a Big Deal
The completion of this first plutonium pit marks a significant milestone in the U.S. government’s plan to modernize its nuclear weapons. But it’s also just the beginning. The U.S. hasn’t made new plutonium pits since the Cold War ended in 1989. Back then, the country was producing hundreds of these pits each year. Now, the goal is to build at least 80 pits annually by 2030. That’s an ambitious target, and many experts doubt it’s achievable.

Currently, only one facility—Los Alamos National Laboratory in New Mexico—has the capability to produce plutonium pits. Another production line is being set up at the Savannah River Site in South Carolina, but that facility lacks experience in pit production and is already behind schedule. This could lead to further delays.

The Bigger Picture: Why This Matters Globally
The need to modernize America’s nuclear weapons comes at a time when global tensions are rising. China is rapidly expanding its own nuclear arsenal, and Russia continues to pose a significant strategic threat. Meanwhile, the U.S. hasn’t built a new nuclear weapon in over 30 years. The Sentinel program, along with the development of the W87-1 warhead, aims to keep America’s nuclear edge sharp for decades to come. But the road ahead is uncertain, and the challenges are stacking up.
Even though the NNSA has now produced the first plutonium pit, experts are skeptical that full-scale production will happen as planned. The timelines are tight, and the cost projections are spiraling out of control. Dylan Spaulding, a scientist at the Union of Concerned Scientists, warns that producing 80 pits per year by 2030 is not only unlikely but also dangerous. Not every pit produced will meet the strict standards required, and rushing production could lead to problems.
The Challenges Ahead
As the U.S. works to rebuild its capacity to produce plutonium pits, there are still plenty of obstacles in the way. The Sentinel missile program, which these warheads are designed for, is already behind schedule and over budget. And with the development of new production facilities moving slowly, it’s unclear whether the U.S. will be able to meet its own goals.
The first weapon-ready plutonium pit is a big step, but there’s a long way to go. With lawsuits, delays, and budget overruns continuing to plague the program, the question remains: Can the U.S. modernize its nuclear arsenal before it’s too late?
The world is watching, and as tensions rise with both China and Russia, the pressure is on. Will the U.S. be able to maintain its nuclear dominance, or will this ambitious program become another cautionary tale of government overreach and mismanagement? Only time will tell.